Manufacturing Execution System (MES) Services
Connect production, quality, maintenance, inventory and enterprise systems into one real-time manufacturing execution layer — from shopfloor data capture to SAP/ERP integration, dashboards and operational intelligence.
Manufacturing data exists everywhere.
Execution visibility is still fragmented.
Most plants already generate data from machines, PLCs, DCS, SCADA, RTUs, meters, quality systems, Excel reports and ERP/SAP. The challenge is that production, quality, maintenance and management teams often work with delayed, disconnected and manually prepared information.
Manual Production Reporting
Shift books, Excel sheets and tribal knowledge instead of real-time numbers.
Disconnected SCADA, ERP & Quality
Each system runs in its own silo with no shared production context.
Poor Downtime Visibility
Losses are reported the next day, not the next minute.
Limited Traceability
No end-to-end view across batches, machines, shifts and operators.
Delayed Quality Decisions
Defects identified after batches have already moved downstream.
Maintenance ↔ Production Disconnect
Breakdowns not linked to production loss or root cause.
Excel-Dependent Planning
Review meetings start by reconciling spreadsheets, not deciding actions.
Data Not Ready for Analytics / AI
Inconsistent tags, no asset model, no context — analytics stalls.
From scattered data to decisions you can act on in real time
Operators, supervisors, plant heads, quality, maintenance and management — every role sees the same trusted production picture, with context.
Real-time production visibility across lines, shifts and plants
Higher OEE and faster downtime response
Paperless manufacturing workflows and e-logs
Improved quality control and batch traceability
Better integration between shopfloor and SAP/ERP
Reliable data foundation for Industry 4.0 and AI-readiness
MES services across the manufacturing execution lifecycle
Twelve services that together cover assessment, build, integration and long-term improvement — scoped to your plant maturity and KPI priorities.
MES Assessment & Roadmap
Factory study, process mapping, system review, gap analysis, KPI definition and implementation roadmap.
Production Tracking & Dispatch
Work order visibility, shift-wise production, machine-wise output, dispatch readiness and performance reporting.
OEE, Downtime & Loss Analysis
Availability, performance, quality, downtime reasons, bottlenecks, loss trees and production intelligence.
Quality 4.0 & Traceability
Inspections, test results, deviations, batch genealogy, material traceability and compliance reporting.
Batch, Recipe & E-Logbook
Batch records, recipe workflows, operator entries, approvals, electronic logs and audit trails.
Maintenance & CMMS Integration
Equipment health, breakdown linkage, asset hierarchy, preventive triggers and CMMS integration.
Inventory, WIP & Material Movement
Material issue, consumption, WIP tracking, line-side inventory and warehouse integration.
Energy & Utility Context
Power, water, gas, compressed air and utility consumption linked to production and equipment.
SCADA / Historian Integration
Data capture from PLC, DCS, SCADA, RTU, historians, meters, analyzers and shopfloor systems.
SAP / ERP Integration
Production orders, confirmations, inventory, quality records, master data and business reporting.
Dashboards, Reports & Mobility
Role-based dashboards for operators, supervisors, plant heads, quality, maintenance and management.
MES Support & Enhancement
SLA support, enhancements, integrations, migrations, version upgrades and continuous improvement.
From shopfloor to enterprise — one execution layer
Five layers connecting field assets to enterprise decisions. Data flows up; work orders and instructions flow down — across a secure OT/IT boundary.
Deployable on-premise, in cloud or hybrid — depending on plant IT/OT requirements.
From assessment to plant-wide MES rollout
Discover
Plant walk-through, stakeholder interviews, current data source mapping and process understanding.
Define
URS, KPIs, master data, asset hierarchy, tag model, reports, integration and cybersecurity needs.
Design
MES architecture, database design, workflows, dashboard wireframes, integration design, rollout plan.
Build & Integrate
Configure MES modules, connect SCADA/historian/PLC data, integrate ERP/SAP, build dashboards.
Pilot
Deploy to a selected line, unit or machine group. Validate data accuracy, workflows and adoption.
Rollout & Support
Scale across lines and plants, train users, document, support and improve continuously.
Industrial integration capability behind MES success
Automation Systems
Control layer we engineer with directly.
Protocols
Industrial and IT protocols supported.
Data Systems
Where production data lives and is queried.
Enterprise
Business systems we integrate with.
Applications
Industrial application stack TAS delivers.
Cybersecurity
Secure-by-design engineering principles.
MES use cases across industries
The same MES engineering, tuned to each industry’s reality
Discrete & process · regulated & continuous · greenfield & brownfield — scoped to your plant maturity.
Discrete Manufacturing
Job-level production tracking, machine output and quality across assembly & fabrication lines.
Process Manufacturing
Batch records, recipes, e-logbooks and continuous-process traceability.
Automotive & Components
Cycle time, takt, scrap, rework and inline quality across automated lines.
Oil & Gas / Petrochemical
Production accounting, asset performance and movement reconciliation.
Chemicals & Specialty
Recipe management, deviation logs and quality & release workflows.
Utilities, Energy & Infrastructure
Generation/distribution operations data with reliability and outage context.
Food, Pharma & Regulated
Audit-ready batch genealogy, electronic records and validated workflows.
Smart Factory / Industry 4.0
MES as the data foundation for analytics, dashboards and AI initiatives.
Why TAS for MES Services
OT-first engineering since 2006
Two decades of industrial automation depth — not a software-only consultancy.
End-to-end execution
From field instrumentation to enterprise integration, one accountable team.
One roof: SCADA, PLC, DCS, IIoT, software
Cross-functional capability avoids hand-offs and integration gaps.
Shopfloor delivery, not just slides
Practical, audit-ready implementation that operators actually use.
Secure industrial software mindset
IEC 62443-aligned engineering across MES and OT touch points.
Flexible engagement models
Assessment, fixed-scope, dedicated team, ODC and long-term support.
How you can engage TAS for MES delivery
MES Assessment / Discovery Workshop
Short engagement to map data sources, KPIs and a phased MES roadmap.
Fixed-Scope MES Implementation
Defined modules, lines and KPIs delivered against milestones.
Dedicated MES / Industrial Software Team
Offshore or ODC squad working as your extended engineering team.
Support, Enhancement & Rollout Partner
SLA-based support, multi-site rollout and continuous improvement.
MES works best when connected with TAS digital solutions
Delivering Smart Connected Manufacturing globally with 42Q
TAS is a strategic delivery and edge-hardware partner for 42Q — A Sanmina Division, the cloud-native MES trusted by manufacturers across electronics, medical, automotive, industrial and energy sectors. Together we connect shop-floor machines to the 42Q cloud MES and turn execution data into measurable business value.
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42Q is a true SaaS MES that runs over 100 factories worldwide and processes billions of transactions a year — built inside Sanmina, one of the world’s largest EMS manufacturers, and proven on its own global shop floors before being offered to the market.
TAS brings the field layer that makes that platform real: TASm2m-RTU & WP500 edge gateways, PLC/SCADA/CNC connectivity, OT cybersecurity, and end-to-end implementation services — across India, the Middle East, Africa and Southeast Asia.
Cloud MES, powered by 42Q
Production tracking, traceability, quality, OEE, WIP and yield — delivered as a SaaS MES with rapid roll-out, multi-site governance and a single source of truth across plants.
Edge & gateway hardware, by TAS
TAS gateways (TASm2m-RTU, WP500) bridge legacy PLCs, CNC machines, SCADA, energy meters and sensors into 42Q — securely, reliably, and in protocols 42Q expects.
Joint delivery, global reach
From plant assessment to go-live and 24×7 support — TAS engineering teams deliver 42Q-based programs for global customers, with local presence and proven execution rigor.
42Q and the 42Q logo are trademarks of Sanmina Corporation. TAS is an authorized partner delivering 42Q-based MES programs and supporting them with TAS edge-gateway hardware.
MES Services — frequently asked questions
What is MES and why is it important?
Can TAS integrate MES with existing PLC, SCADA and ERP/SAP systems?
Do we need to replace our existing SCADA system to implement MES?
Can MES be implemented in phases?
Can TAS support brownfield plants?
Is MES only for large factories?
How does MES support Industry 4.0?
Ready to connect your shopfloor to enterprise decisions?
Talk to TAS for a practical MES assessment, integration roadmap or pilot implementation for your plant.
By submitting this form you agree to be contacted by a TAS representative regarding your MES enquiry.
